Minimalist Book Stand: Finishing

For the last few days I have been thinking about what finish to put on it, I was thinking about 2 finishes

• Finishing the book stand with chalk paint
• Using a oil based wood stain.

So I check with the boss and and agreed with me that chalk paint was not suitable for this project mainly because I wanted the grain to show through whatever color we put on it and she she agreed with me, So I purchased Varathanes Weathered Gray. We also agreed that we would not stain the entire stand so as to leave it two toned, so in the end we left the back legs & base unfinished and stained the shelving portions of the stand.

WHAT I DID TODAY

• I brought the unit upstairs to the home office and put it in the location that it will stay.
• Brought the unit back downstairs, and started using painters tape to cover the parts of the unit that were not  to be stained.
• Finally today I stained the unit.

BROUGHT THE UNIT UPSTAIRS

I needed to visually see the book stand in its intended home so I brought it upstairs and my wife was very happy with the design and she didn't think it was going to be that big, size is a factor in the home office because there are still projects to be made and we need to make sure that we have enough room.

Here is the unit in its location in the home office, now I can get to finishing.

PAINTERS TAPE TIME

In order to achieve the 2 toned look on the project and that my painting and staining skills are not great, I used painters tape to section off the areas of the book stand that I didn't want stain on. It took me a long time getting the painters tape on because there are so many angles and areas that are awkward to get to.

The back right leg all taped up, I used alot of tape for this process.

Starting on the base, its all taped up.

All taped up and getting ready for the stain, I thought the best position to apply the stain was in the vertical position, that way I could get to all parts of the shelves and pooling would be at a minimum between the shelf ends.

Here is the unit on its side and I have taped up both legs, almost done and ready for stain.

Side view

Not a bad job, but time will tell. I'd better not see one drop of stain on the taped areas.

STAINING TIME

So now we are ready to stain the last 2 hours have been building upto this part of the project, sometimes I am nervous because I am not the worlds best finisher and I hope the color is nice, I did do a few test pieces to make sure the color on the can matches the actual stain because sometimes in the past it doesn't especially wood colors, like oak or walnut, but  this is gray so it should be OK.

The pictures below are after I just stained it and I left the project for a couple of hours to dry and checked it again later, the stain said that it would dry in about an hour but because I work in a basement my drying times tend to me alot longer. But before I closed the shop up for the day I checked it and it was bone dry.

I really like this color, we will see how it dries and Ill check it tomorrow

A little close up shot

NEXT

• I need to remove all the blue tape and pray no stain got on them parts
• I also need to apply an oil base polyurethane so as that I protect the parts that are not stained and also so as that I can clean the project when it gets dusty.
• Finaly need to bring it upstairs and attach it to the wall, I have 2 crazy kids that are sure to be messing around it.

Until then............

Minimalist Book Stand: Day 5

So today was a short day in the shop and didnt get much done, but I did assemble the bracket feet, made the cove molding and assembled the whole bracket feet assembly to the unit.

WHAT  I DID TODAY

• Cleaned up all the glue on the feet and frame
• Laid out my guidelines for the molding
• Made the Cove molding to go around the base
• Drill holes in the feet to be used to secure them to the base
• Securing the frame to the bottom base of the shelf
• Attached the bracket feet parts to the base
• Finished Bracket Feet Installation

CLEANED UP THE GLUE

So the feet and frame were all glued up from yesterday so I just used a combination of hand sanding and also used my orbital sander to clean up all the squeeze out and they came out awesome I was hoping that the design wasn't too elaborate for the unit because after all it is a minimalist style project.

Here is another view of the feet , not cleaned up yet.

Here is the finished bracket feet , all sanded, I just love how the grain wraps around the feet.

Here is the mitered frame I made using biscuit joints, the bracket feet are attached to the bottom of this frame.

LAYOUT FOR THE MOLDING

To figure out how much cove molding I needed to make I used my shop made offset guide block to draw a 1/4" line on the front and sides, since I wasnt applying molding to the back as it will be against a wall I didnt place a line back there.

Here you can see the 3 offsets on the block , I used my dado stack on the tablesaw to make this. My offsets are standards at 1/4",3/8" & 3/4".

Here is another view of my offset block, I also used my label maker to print labels to show each position of the offset 

Here you can see the layout lines and my offset block

MAKING THE COVE MOLDING

I was in my local Home Depot looking at finishes for this project , could decide on one yet, but since I was there I went to the mill work dept and looked at buying some cove molding for project and their prices were outrageous, so I made some myself using my router and a cove molding router bit that I forgot I had.

After doing a little research online and watching videos on YouTube I was pretty sure I could pull this off, so I used an oversize blank of scrap wood that I had, brought it to the router table with the cove bit installed and ran it through the blade, after that was done I brought the blank to my table-saw to rip the profile off and that is it . I used some sanding paper to clean off the milling marks left from the router and hey presto I had my piece of molding ready for my project. 

Here is my router table and the blank I used.

Using my Grripper and the table-saw I ripped the molding off.

Here is the finished cove molding, 

MOUNTING THE FRAME TO THE BASE

Since all my parts were milled it was onto the next step off adding all the parts to the shelving unit base, so I started with adding the mitered frame onto the base of the unit, this was not very hard and it didn't need to look pretty either, but the frame did need to be positioned correctly because I made the frame oversized because I was adding the cove molding and I need a surface to glue and brad nail it to.

A good look at the frame, its basically a big picture frame.

Here is the mitered frame attached to the base , I used 1 1/4" drywall screws to attach it, and that's it, making sure the frame was flush to the back and that the over hang on the front and the sides matched the thickness of the molding I made.

MOUNTING HOLES FOR FEET

The bracket feet will be attached to the base with glue and mounting holes that I drilled using a forstner bit on my drill press, I also used little clamps to keep the feet attached while I hand screw the feet into position, I didn't want to use a impact driver for fear of blowing the out the feet and all my hard work down the drain.

Here is my drill press with a 3/8" forstner bit preparing to drill the hole

Here you can see the mounting holes in position, I also used a little 1/8" drill bit to clear the hole to the other side because a forstner bit only clears out so much wood it isnt designed to go all the way through

Here you can see me attching one of the feet on the frame, I used an F style clamp to keep the foot in position while I hand screw the foot on, I also added glue to the top of the foot.

FINISHED INSTALLING BRACKET FEET & MOLDING

So with the feet attached and the entire unit a lot more stable I moved onto installing the cove molding that I made, I made sure I made enough to have errors in cutting the coves mitered ends, I really needed all the angles to line up going down the corners of the base otherwise it would look terrible.

I used my table-saw with a mitering sled I made for the saw a couple of years ago, this was over kill but I didn't have any other way of cutting the 45 degree miters accurately

Here is my tablesaw mitering jig I made. If you would like plans tto make this jig please click the green button on the left, or below if looking on a mobile device

Here is the finished base, I really love the bracket feet and it was a nice new project inside a project. Love when that happens

Here is a close-up of the cove molding, need to clean up the brad pin marks and then sand it all down.

Here is the front of the base, not too bad.

So that is it for today this last part fininished the build phase of the project. Tomorrow I will be onto the finishing touches, such as sanding , using some wood filler to cover the pin holes on the molding. I still need to figure out a finish on this, I might use some paint but I got to check with the boss as to what she wants, since she is the painter in the family, until then.

Minimalist Book Stand : Day 4

So yesterday I was looking at the project and new that I wasnt finished I had to do a little more to finish the construction work on the unit and I also needed to find a way to add some stability to the unit and thats when it hit me. In a moment of inspiration I realised that I needed to add bracket feet and a frame to the underside of the base. But I will get into that a little later.

WHAT I DID TODAY

• Added the final top shelf
• Add wooden plugs to the holes where I added the screws to hold the shelves in place
• Designed & Started making the Bracket feet

ADDING THE FINAL TOP SHELF

Since I completed all the shelves other than this one I made quick work of it, I left the final shelf because I wasnt sure of the exact length of the shelf so I measured the approx length of the shelf and put it into the dado I could for it and struck a line across the back edge abd since I wanted the top of that shelf flush with the top of the back legs I took it to the tablesaw and cut the 45 degree bevel into it. I glued and screwed it into place through the back side of the dado as usual Below you can see the picture of top shelf.

Top shelf in place

ADDING WOODEN PLUGS TO THE HOLES

I didn't want all the screw holes showing on the undersides of the shelves and also anywhere that was visible so  I usually counter-sunk the holes and add wooden plugs like below, I have used varous method of using plugs sometimes I make my own using a plug cutter in my drill press or buy them in bulk. Sometimes I use the same colored wood but most of the time I use a contrasting wood to highlight the joinery method it looks like a old fashioned dowel was used. 

Here you can see the oak plugs I just need to sand them smooth or use my flush cutting saw to trim them.

These are the plugs I used on this project 3/8" Oak plugs

Here is an example of a plug cutter.

Here is another shot of the plugs I really think it adds a nice touch to an otherwise ugly alternative to leaving the hole.

DESIGNED & STARTED MAKING THE BRACKET FEET

So the other day I received a woodworking magazine that explained how to make bracket feet, it went into alot of detail on where they came from and what they can be used for nd it struck me that I adopt this nto my shelving unit. 

So I went to Sketchup to draw out a model to see what it will look like in 3D and I have to say it will look very nice, I didn't make them as big as the ones you see on big pieces of period furniture but they do add a elegance to the bottom of the shelving unit. 

So after Sketchup I printed what I made and took them to my shop and I had enough scrap lumber to experiment with making them. I started off my making a template so as that I cut rough cut them at the scroll saw and then use my router with my flush trim bit , below you can see some of the pictures. I haven't completed it yet but here are the steps in what I am making.

SKETCHUP DRAWING

I value my 3D software programe called Sketchup as much as I value any tool in my shop, it really allows you the ability to play around with so many visual concepts to see if they work on a live project such as this one. I was really having a hard time trying to decide what style of bracket feet to make and also was unsure as to how they would be added to this specific project, to this end I love using Sketchup Pro.

Here you can see the 2D rendering of my Bracket Feet, I designed this on Sketchup as mentioned above. I really like this and think it will work very nicely on this project

Here you can see the base in relation to the rest of the book stand, I really like how this looks as well as solving my rigidness headaches.

Make the Template

Using a scaled print out of the model i made in sketchup I cut it out and added the paper to a piece of masonite and then carfully sanded the template to the exact shape, I was carefull to use 2 factory edges from the masonite only leaving me to cut the arch on my scroll saw and in this picture you see me using my oscillating spindle sander to finalise the shape

Here you see me using my oscillating spindle sander to sand the arch I made the arch with an 1 1/2' radius that way they sanding sleeve would fit the the cicrcle

MAKING THE BRACKET FEET

So since I have my template I can start making the feet, these feet are not big there basically 2" wide x 3"long. I start my selecting the wood, I want the grain to wrap around the feet something I have been wanting to try and now is as good as time as any to practice this. I basically cut 4 strips out of the scrap pine board I had left over and I marked each board with numbers to keep them all matched until it was time to glue them up. I cut them on my crosscut sled on the table-saw, marked used double stick tape to stick my pattern on and took it to my router table where I installed a flush-trim bit in the router and trimmed them. I used my oscillating spindle sand to smooth all the milling marks and then proceeded to glue them up. I used a trick I saw on TV where a woodworker used painters tape as clamps, its always a challenge to glue up mitered joints and proved especially hard on small parts like these. I did think about using a splined miter joint but the parts were small cutting the groove for the spline would be difficult. Below you can see the pictures of this process.

Using my template to gauge how much I would need and also determine where I needed to cut them apart and wrap the grain around both sides of the feet.

I used my spindle sander to clean up the curved face.

I laid out all the feet to keep them orgnised so I keep mating parts together for the next step which was cutting the 45 degree bevel to join both sides of the legs together without seeing the end grain of the wood.

So after cutting all the bevels in the feet I used my trick with the painters tape as mentioned before. You can tell the grain will match around the leg because you can see the growth lines match perfectly in the beveled cuts on the legs

Its not a great picture but you can see the joint line closed up nicely , ill take the tape off tomorrow and sand it all nice and smooth.

MAKING THE FRAME

The frame is nothing more than a frame the the legs can be screwed into and also allows a place for the cover molding to be housed. I used some 1x material and cut it to width and the mitered the ends at 45 degrees using biscuit joints as the joinery method. I used my painters tape trick again to help with the glue-up. I made some 45 degree clamping aids last year but as per usual couldn't find them. I really need to buy some clamps to help with this. (note to self!!!! lol)

Below shows some pictures of this process.

Here is the frame before the glue-up. You can see the biscuits in the back left and right corners

Here is what I was aiming for, and I will know tomorrow wether I was successful or not.

This pictures shows the frame sitting on the legs, I haven't made the cover moulding yet but is for tomorrow.

NEXT...........

Next I will be finishing the bracket feet , securing the frame to the feet, making the cove molding for the front and the sides of the base, see you then.

Minimalist Book Stand: Day 3

What I did today

• Cross Stretcher Glue-up
• Prepared Shelves to be attached to each other & Some Router Work
• Attached Bottom shelf to base
• Added Book Barrier to base
• Prepared base for receiving 1st shelf
• Attached all the shelves to each other (except 1)
• Attached all shelves to back legs / back shelf supports

To be honest I didn't expect to get this much done today but sometimes you just hit a groove and bang out a lot of work, I basically expected to get the base, book barrier and some sanding completed but I got so much more completed.

CROSS STRETCHER GLUE-UP

The top cross stretcher is very important because it attaches both sides of the back legs to each other, if you remember in Day 2 I am using a half-lap joinery because it gives me a lot more glue area I am also reinforcing the joint using solid oak dowels.

So get the piece ready I clamped the cross stretcher in position with the legs and drilled a 3/8" hole using my drill bit , applied glue and hammered home the dowls. After the glue dried I cut the dowels flush to the surface and gave the piece a good standing.

Dry Assembly of the half-lap

In this picture you can see the holes drilled to receive the dowels

Here you can the glue has been apllied and the dowels are in place, just waiting for the glue to drive to cut the dowels flush with the face of the legs

Almost finished, the dowles have been trimmed flush and the excess glue has been reoved, you can see the half-lap joint on the edge. Just need to clean up the joint a little.

PREPARING THE SHELVES

The shelves were already cut to final size and the dadoes were router into the top ends that would ultimately act as the joinery method doe all shelves to fit into each other.

But today I needed to position the counter-sunk holes inside the dadoes so as that I could insert screws to act as clamps as the glue set on the shelves. I also decided to route a roundover profile on the ends of the shelves making them nice to the touch and not be sharp as this end would be interacted a lot with as that is where the books will be stored, I used my palm router to achieve this. The pictures below depict these steps .

I made this little jig to position the holes in the same place because they would be seen I needed them all to be uniform. Its basically a stick the same size as the shelf dado with a whole placed on each end.

Here is the jig in place.

Here is the screw holes positioned, to make sure that countersinked holes were placed in the right position I drilled through holes from the inside of the dado and then flipped the board over and use my countsinking bit.

In this picture you can see I just added the round-over profile to the shelf ends, I used my palm router to achieve this. I will sand all these parts down .

ATTACHING THE BOOK BARRIER TO BASE

When I designed the 3d model of the unit on Sketchup I troule shooted the design and I saw this as a possible problem, when you add books to the bottom shelf there is nothing preventing the books from sliding off since its not being contained by another shelf. So I added this detail in , I already added the dado to house this piece and all that was left was to mill it and I also added a round-over to the top. o attach it I used the same joinery , I added screws from the under side of the shelf and covered them with plugs. I also fpound a piece of solid oak in my scrap bin and decided to use that, I like how it came out and the oak provides a little contrast.

In the picture above you can see the book end in position.

This is the base and the 2 holes on the right hand side are the screw holes keeping the book end in place.

PREPARING THE BASE TO RECEIVE THE 1ST SHELF

In the whole projhect this was the most nevrve racking so far because I needed to secure the shelf in the dado that I already cut buy using screws and dowels.

I started by line up the shelf into the dado and finding the thickest part of the 45 degree miter on the shelf I needed it to be thick because I was adding 1 1/4" screws through the base into the shelf and I didn't want to come through the visible face of the shelf. I also wanted to add 1" dowels through the base into the shelf to further secure it in place. To achieve this I used a 3/8" drill bit with a stop collar so as that I wouldn't bust through the face of the shelf and I think it worked out. I did a test on the strength of the joint by adding books onto the shelf and you can see that below.

Here you can see a labeled diagram of the bottom of the base

Bottom Shelf is in place and it didn't fall over, phew!!!!

ATTACHING THE SHELVES TO EACH OTHER

I  decided that the best way to attach the shelves to each other was to build them lying the unit across my bench. All I needed to do was position one shelf inside the other and glue and screw all of them and coming back and adding the oak plugs into the holes that I made on Day 2.  This step really didn't take long and within 20 minutes all the shelves were adjoined. I also fixed the back legs into the shelves using the dimensions I calculated on Sketchup and they were right on to within an 1/8" 

All the shelves have been joined except 1. The top shelf needs to be cut to final size and that's for another day

You can see why I chose this method it was easy to access all counter sunk screw holes, I also laid the shelves on the back legs true up the different board widths in this project

ATTACHING THE SHELVES TO THE BACK LEGS

This was extremely tricky and I took my time , when I made my plans I estimated the position of the screws that need needed to be insert from the back side of the legs and directly into the shelves, I could not get this wrong because I didn't want and screws visble on the outside andI also needed the shelves supported to he frame or it could tip.

So I flipped the shelves over so as that the legs were on top and then I marked my dimensions at where the shelves intersected with the legs placed marks and drill pilot holes and then once I knew they were in the right position I counter-sinked them.

Having access to the legs is crucial in this step

Here you can see the legs attached into the notches of the base

This is how I leave the unit tonight, until the next day

Front of unit

I just through some books to test for stability

Back of unit

Side of unit

Front of unit

Looks really cool

Minimalist Book Stand : Day 1 & 2

So  I am behind in blogging this projects progress so I am posting Day 1 & 2 in one post.

DAY 1:

I went to my Home Depot to get all the supplies needed for the Project, all I needed to get was the wood since I already had the screws and dowel plugs.

I purchased :

• (2) 1x12x8 Pine
• (2) 1x3x8 Pine ( I really only wanted to get a piece of 1x6 but I didn't like the selection that was there.
• (1) 3/8" x 3' Oak Dowel

Supplies

Woodworking 

Preparing Stock

• Since this project has only two board widths 11 1/4" (Which is what a 1"x12" actually is) and the other is 10 1/2” so I cut that to something size.

Making the Base (Part 1)

The base pf the book stand has alot of going on , it has notches at the back of the board for the legs/ shelf supports to fit into so as that the legs will be flush to the base. So I achieved this on my tablesaw using a dado stack, as you can see in the pictures below.

In this picture you can see the base with the notches cut out in the back and the first dado cut into the the right side. (More to come on this part)

In this picture you can see me cutting the back notches using my dado stack . You cant see it but I used my miter gauge to support this cut to minimize tear out.

Making the Bottom Shelf

The bottom shelf is the only board that has 45 degree bevel cut , like all the other shelves it also has a dado positioned on one end to receive the next shelf. So below you can see me preparing the board to cut the bevel to it, using my trusty digital angle readout.

Here is a nice close-up of the blade angle

Using my digital angle reader to set my table saw blade at 45 degrees.

Adding the legs / Shelf Supports

At this point of the project I thought my base was more or less finished (I was wrong but didn't know it yet), since I already put the notches in the back of the base panel I cut the feet to length and I am using a half-lap joint to secure the top cross stretcher to the legs and since my dado stack was still in the table-saw I made the half-lap joints on both pieces.

• In the pictures below you can see the parts that have the half-lap cut into them.
• Once they were milled I did a test fit to make sure they were flush at the back. Although the legs look finished I still need to add 3/8" through holes so as that I can run my dowels through the 2 parts to add some strength, but that is for another day.

Half-Laps

Here you can see the legs with the top part missing, this form one half of the lap, also sitting on the legs is the cross support with the other half of the lap joint

Half-Lap Togther

You can see me testing the fit of the parts and they are great. They fir like a glove

Legs in Position

You can see the legs fitting very well into the notches, and everything is nice and flush. I really like this joint because it allows a lot of glue to be used . I will be adding a dowel thought these parts later, but for right now they are not fixed in position.

Another Picture of the legs inserted into the base

Dry Assembly Time

As of right now the unit is very wobble but that is because no glue has been added, but it looks great other than that, I will also be adding shelves so that will add the necessary rigidness to the stand

Half-Lap Close Up

Here you can see a close up of the cross supported nested nicely into the legs

Shelves

At this point I turn my attention to the shelves, all the shelves need at this point is to be cut to final size and I used my chop saw for that , I also need to add a dado into most of the shelves as that is how I join all the shelves together into 1 unit, I will also be adding countersunk holes where the dadoes will be cut so as that I can add screws to add more strength, when it come time for assembly the screws will also acts as clamps while the glue dries, I will also be adding dowel plugs to cover the holes, but all that is later. For today I just wanted to cut the dadoes in the shelves. To achieve this I used my dado stack in the table-saw to achieve this.

Here you can see all the shelves (7 in total) and the bottom shelf in the back . All the dadoes are inserted. 1 Shelf is missing and that is the top shelf I am waiting to do that because I actually don't know what exact dimension it will be until all the other shelves are in place.

This picture shows a close-up of the dado, because I am using 1x material my dado is 3/4" wide by 3/8" deep. This dado runs across the board

Bottom Shelf / Base Problem

As I mentioned earlier in the post I thought the base was all finished but when I tried to determine how I would actually keep the bottom shelf in place was very difficult because its been made with a 45 degree bevel and now I need it to sit flush on the base.

So I went to my Online workshop and solicited some help with this problem, I received quite a lot of ideas some included adding a biscuit joint, adding a angled dado for the bottom shelf to slide into, other options were to brad nail it into position while also adding glue, screwing up into the bottom shelf from the underside of the base.

But the one that I decided to go with was to cut the angled groove into the base but not using my dado stack but using my regular table-saw blade, beow you can see on my 3D software programe how it would all come together

View fullsize

Here you see 2 options that were recommended the one on the right is the one I chose.

View fullsize

Here you can see a 3D drawing that I did on Sketchup to show my problem.

This is my spin on the option that was recomended, not only ill the groove be cut using a regular tabel-saw blade, I will also be adding dowels or screws from the under side of the base. Once I have this step completed I will post pictures.

Here are the instructions someone went to the trouble of making me, with details like this I could achieve the solution.

That is all I have completed in 2 days in the shop, next I will be working on adding the dowels into the cross stretcher in the top, sanding down all parts, I am also considering adding a round-over to all the shelf ends, using my router.

Coming Soon

I am still decorating the home office and we desperately need a place to put books and magazines. So I came across a design that is sometimes used for storing DVD'S and I thought i could use this as inspiration for a standalone book stand that is very minimalist in style, which is the style I have been going for in the home office

So as of right now I am in the design phase of the project but I have made a 3D model utilizing Sketchup of what I think I want to make and its below.

I hope to be making it either this week or next, but I will keep you posted. 

Coming Next: Vertical Bookshelf

I'm stilling making projects for the home office, but I am hoping to make a bookshelf with a very cool design twist.

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Console Table : All finished

I know that it has been a few days since my last post and that is simply because I was applying the finish to the table and that takes a little while. I added 3 coats of a Poly-Acrylic from Minwax.

I thought it would work out better to finish the table top separate from the base and so that is what I did.

I applied 3 coats and sanded in between each coat with 220 grit sand paper. It took about 4 days for me tocomplete the finishing on the unit. I am so glad I used the poly-acrylic which is a water based finish, this unit will be a lot easier to wipe down when it gets dusty.

All finished

Sitting in its new home in the home office

Frontal View

Really like the tappered legs it really adds alot of style to the unit, definately will be doing more of this design in the future

Side View

I also like the side spindles just gives the entire unit an easy on the eye look and not look too clunky

Inaly View

Really love this inlay, it was exspensive but totally worth it

3/4 View

Here you can see almost of the charecteristics of the console table, really looks nice. My wide was pleasntly surprised

Fits great under the window ledge

I love making my own furniture because you can incorporate your own details, I needed this unit to sit flush with the window ledge, you couldnt but this unit at the height I made it and thats one of the reasomns i love doing this.

Thanks for following my blog , talk again soon, with a new project

If you would like plans for this project you can get them by clocking the link below

Console Table (Day 7)

Well today started off to be an exciting day because this was the first time I ever attempted putting an inlay into a project.

I went to Woodcraft and purchased some 1/4" wide inlay, this stuff is exspensive but the results speak for themselves.

So this is what I got accomplished today:

• Marked my solid oak table top to where I wanted the inlay to go
• Set up my handheld plunge router using a edge guide (first time using an edge guide and it wont be the last)
• Completed cutting the grooves that the inlay will fit into
• Inset the inlay into the oak top and glued it in.

Notes on today's Progress;

• In theory inlay shouldn't be as difficult as you would think but because this was my first time and I had a faulty depth stop on my router it came out OK, perfect no but I can live with the results.
• I used a 1/4" diameter spiral router bit but the bit didn't provide as much clearance as I thought so i had to do a second pass widening the groove. Going forward when I do inlays again i will need to use a router bit that is hair wider than the inlay in today's case I should of use a 5/16" diameter bit instead of the 1/4" one. I tried sanding away the clearance to fit the inlay but it just didn't work.

Tomorrow

• I will be cleaning up the inlay and removing the tape that I used to keep the inlay in position while the glue set, 
• I will also be using my router to add a profile to the tabletop... ill probably add a chamfer to the underside of the table top and if I can Ill add a ogee profile to the top.
• If there is enough time I will start doing a final sanding on the entire table and preparing it for a finish.

Plunge Router with edge guide

Since I just completed laying out all reference lines of where I want to place the inlay. I set my router up with an edge guide.

Getting ready to route the grooves

The edge guide was awesome to use and this step was nerve racking, but it came out ok.

Setting my edge guide up

I set my edge guide up 1 3/4” from the outside

Here you can see the inlay

I used blue painters tape as clamps to keep the inlay in position while the glue hardened, I really hope I didn’t add to much glue as tomorrows cleanup might be a challenge

Another angle of the table top

We will see tomorrow what this will be like

You can see the tabletop all finished with the inlay and ogee profile I applied using my router table and it looks awesome. I sanded the top with 3 grits 80,150,220 grit paper and it came out so smooth so it is already for the poly-acrylic finish.

Inlay Glued In

In this picture you can see the top all sanded down 220 grit sandpaper I also used my router to apply the ogee edge profile on the top. Looks awesome

Inlay

Here you can see the full board with the inlay

Another Inlay Pic

Below you can see me staging the unit for finishing, I decided to finish the top and the unit separately and then fixing the top after everything is done.

Tabletop after 1 coat

I love apllying the finish to a project because you can see the grain pattern pop and it can either look awesome or not so good. I am happy at how this turned out.

Finishing the unit

I decided to raise the unit to a comfortable height and to that end I used my workhorses

3rd coat

This was after the 3rd coat of finish was applied.

Console Table (Day 6)

So today I finally have what looks like a finished project but it isnt, you can see the form of the table and by the end of the day it will be a console table, structurally anyway.

Here is what I did today:

• Sanded down the sides because the glue had set overnight and needed to be cleaned up, I contemplated routing a profile on the spindles, but decided against it because I like the clean lines of the tapered legs especially where they meet the top and bottom side stretchers.
• Attached the bottom shelf cleats to the support the shelf, I positioned the cleats low enough so as that you would not seed the shelf's end grain as it sits flush with the bottom stretcher
• Glued and clamped the front & back long stretchers, I am waiting for that to set overnight.

Here is what's left:

• I'm actually thinking of adding an inlay to the solid oak top, I was looking at the table today in its natural form and thought to myself that its missing something, so I decided that I will add a border inlay into the top. It will look awesome and its something that I have never done before.
• I also need to use my router to add a profile to the top, I'm thinking of adding a chamfer to the underside of the top and maybe adding either a chamfer to the top face of the board or a ogee profile
• Sand the entire project
• Add a finish, I might just go with a poly-acrylic

Dry fitting the stretchers

I decided since the sides were complete I would dry fit the front and back stretchers to make sure they all lined up with the tops of the legs, they did

Sides all done

Here you can see the sides all completed, I was thinking of adding a chamfer to the edges but decided against it

Oak Top

I just placed the solid oak top to the unit to see what contrasting wood looked like, it looks OK but I originally wanted to use maple instead of pine, but budgets need to be adhered to. I am actually going to add a border inlay to the top , it needs some other focal point.

Unit without the shelf

Looking nice

Front view of Table

Console Table ( Day 5)

So today I finally arrived at the glue-up phase for the sides anyway.. below is what I accomplished 

• finished layout on the dowels for the bottom stretchers to be mated into the bottom of all the legs
• Did a final dry fit to figure out where best to put the clamps ( never have enough clamps) 
• Finally glued up the left and right sides which encompassed the following parts

1. attached all the spindles into the top and bottom stretchers on both the left and right sides  
2. attached the center section of the sides (spindles and side stretchers ) into the front and back tapered legs

• I am waiting for the glue to set and tomorrow I will be attaching the front and back wide front stretchers among other tasks 

I should have a some what competed project tomorrow and all I need to do is attach the bottom shelf clear supports and work on the oak top which I will be routing an ogee profile around the top  

The Sides Glue-Up

There is a saying in woodwroking and that is you can never have enough clamps and its very true. This is the glue-up of the left and right sides.

Layout

In a project with so many parts its important to know what order to glue them up and in what positions that’s why I labeled each spindle with it positions on the upper and lower stretcher.

Dry fit

I just to make sure all components lined up I did a test run before putting the glue in

Glue-up

Here is another image of all the clamps needed to make sure I get a good glue-up

Console Table (Day 4)

Before I go into the days activities you might be wondering why this project is taking an age to finish and to be honest I maybe only really get to spend like 2-3 hours a day and maybe 4 days a week in the shop. Since this project is for my house and not a paying customer I am taking my time and that’s why I like doing projects for my house, as there is no time restraints on finishing it.

Two more thing that I have noticed with this project because of the dowel joinery I can’t seem to glue up and single part of the project as I need to reference components within the sections of the table eg the sides .. since I still need to use a leg to reference the dowels from that part into the upper stretcher 

Dowel joinery is not quick at least with the jig I am using  

Anyway today I accomplished the following:

• Laid out the dowels for the side stretchers
• Did a dry assembly on the 2 sides attached to the back and front stretchers  

Side assembly

I decided to make a dry assembly of the left and rights just to make sure all the dowels lined up.

Side Spindals

Here you can see the spindals attached to the upper and lower side stretchers, no glue just yet

Console Table

This is also a dry assembly of all the components so far , it looks OK just need to make some minor alterations

Table so far

Another angle of the console table dry fit.

My Project Plans

These are the plans I made, its a good thing I am making it because unless you do sometimes a plan needs ammendent, in todays case I planned on using 3/8” dowels but they were too big for the spindals I needed to use 5/16” dowels instead.

Side View

I just realized how short this table actually is but that is ok ,I designed it to fit under a window sill

More layouts

I feel like all I did today was laying out the dowels position in all the components.

Day 4: Console Table Build Pictures

Console Table (Day 3)

Tapered Leg Fix

So today I started the dowel joinery on the legs and wide front and back stretchers . 

To be honest the dowel joinery is taking me longer than expected especially when measuring where to place the dowel holes and aligning them to their mating pieces in today’s case the wide stretchers  .

So all I got done today was the front and back sections of the table below you can see some pictures of today’s activities.

One last thing , yesterday I tapered the legs so trying to secure the legs on my bench was cumbersome but I remember seeing online a trick that basically putting the offcut beside the tapered component thus making all the edges 90° to each other made securing the legs on the bench a lot easier when laying out my 3/8” dowel marking that you can see in some of the picture slideshow.

Console Table Project (Day 2)

DAY 2: Of the project saw me accomplish these steps:

• Cut all table parts to final size using my miter saw and table saw

• Make by Solid Oak and Pine panels

• Made a taper jig to use on the legs

• Tapered the legs

Below you will see a slideshow of some of the pictures of the glue-up, finished tapering jig, and the finished tapered legs

Tapering Jig

Tapering Jig

Another camera angle

Panels all glued

Panel Glue-Up

Here after just applying the glue and dowels I applied clamps and cauls to keep the board straight

Pine Panel Gle-Up

There is only 2 panels in this project that needed to be made and this is the pine shelf , Im waiting for the g;ue-up to set so as that I can sand it

Another glue-up image

Sanding

I am sanding the panel from 80 grit to 220 using my oribital sander

Tapering Jig

Nested beside the tablesaw fence

Tapering Jig

Getting ready to use the jig on the leg.

Dry assembly

I wanted to make sure that the front and back dtretchers nested and alighned to the tapered legs as I will be adding a dowel joint to these parts… gotta say love the taper.

Tapering Jig

I wanted to make sure that the front and back dtretchers nested and alighned to the tapered legs as I will be adding a dowel joint to these parts… gotta say love the taper. This is just another camera angle

PROJECT : CONSOLE TABLE (DAY 1)

I am in the middle of converting one of the rooms in my house into a home office for my wife , and she asked me to make something that could store flowers so I came up with a Console table  

This picture is phase one I am making the solid oak table top using my new Milescraft Dowel Pro Jig

This benchtop bench is really coming in handy

This is just the back view of the tabletop boards there not going to be glued up until a little later today

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